A warning to all FJR owners in Thailand !! Last Sunday I did a "Lunch in Pai" run with another 13 local riders which I enjoyed very much (organised by Nut from Pistonshop) on my trusty FJR. Shortly before Pai the back brake started to fail. On the way back it was raining and I had to ride 'Wave speeds' as the backbrake was gone completely.
Yesterday evening I had a look and the problem was easily solved. Screw up is located at Yamaha square's repair shop but can be fixed.
Last time on service there I had the worn original pads replaced by EBC ones. As the FJR has ABS and a split brake system a problem comes up if you do not read the manual before replacing the pads.
The frontbrake lever engages the left front calipers (2 pistons) and the upper piston of the right caliper.
The back brake engages the back caliper and the lower piston of the front right hand side. So upon changing pads and doing things not properly you'll have to bleed as follows:
First open the lower de-airing valve of the lower right hand side front caliper and push the piston in, then close the valve. Put on the new pads and mount the caliper onto the fork again. For bleeding always do the front lower right one first and then the back brake. Obviously the mechanics have only bled the back calipers, so air was left between the valves and the front lower right one which in the end had my brakes fail. Once you do a pad change at any location, please make sure the mechanics understand how the system works.
Cheers, Franz




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