800 Vulcan rebuild Continued

Discussion in 'General Discussion / News / Information' started by ray23, Oct 2, 2009.

  1. ray23

    ray23 Ol'Timer

    Making progress


    New timing chain is in


    Has a small dent in the gas tank so that is being worked on. I didn't see it but the painter did. This a part of the process you can not rush if you want a good job. actually you just have to be patient through the process if you want good results.

    Still waiting on chrome from Bangkok If I'm lucky it will be done this month

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  3. gobs

    gobs Ol'Timer

    Nice job Ray!

    As we say in France: "when you begin to put the finger in, the whole arm is following" :wink:

    But it's the law for this type of BIG refurbishnig if you want to get the best... And at the end, it's worth it!

    Well, it sounds near the end... and the first ride on a "new" bike!

    Good luck, Ray,
  4. ray23

    ray23 Ol'Timer

    Thanksk Gobs, the hard part now not driving them crazy :lol: :lol:
  5. ray23

    ray23 Ol'Timer

    Progress the blue is my bike parts are mine


    The really do nice work this thing really looked great not mine. But, I good indicator of the final work product, probably at least another week.


    Did run into one problem the rear sprocket is a 42 couldn't find one so I settled for a 43 Hope I didn't make a mistake. I think I will loose a little speed but have better torque?
  6. Franz

    Franz Ol'Timer

    Real nice job Ray, can't wait to see the finished product. Don't forget to download-print-highlight the torque requirements for all bolts for your mechanic :lol: , cheers, Franz
  7. ray23

    ray23 Ol'Timer

    I'm lucky there he has a copy of the shop manual from the previous owner I made a copy for me as well. The difference he understand his copy :lol:
  8. gobs

    gobs Ol'Timer

    It's moving on and on, Ray... Great!

    And don't worry about the rear sprocket. You know, one tooth on 42... :roll:
    You may lose about 4 or 5 km/h on top speed, not a lot!
    And get a little bit more torque... maybe 0.2 or 0.3 mkg... not a lot too!

    Nice blue colour...

  9. ray23

    ray23 Ol'Timer

    In terms of the Mae Hong Son Loop that shoud be a good deal. I'm not a fast rider anyway.
  10. ray23

    ray23 Ol'Timer

    The pin striping has started now he has two pieces at his stage. This is why you can't rush a painter. This is very detailed work and it takes time.

    Still don't have the chrome form Bangkok. but the Mechanic was sick to day so it may or may not be in.

    I have also learned that has not been able to find a rear sprocket I need the rear sprocket 42 or 43 toothe. Anyone got some ideas let me know.

    Japan is an alternative but that is really expensive.

  11. Tubber

    Tubber Ol'Timer

    You could try Ebay? I could have got you one if needs be but I am going to work on Monday. Be in Sigapore for a couple of days and then heading onwards suppose 2 months is too long to wait?
  12. ray23

    ray23 Ol'Timer

    That depends actually it was working when I took it in no noise ect, so I can get by for awhile. I'll post it on this thread if I find a replacement. But. it should be replaced eventually.

    I'm going to try another Mechanic here in Udon and see if he can get one.

  13. thaicbr

    thaicbr Ol'Timer

    Your mechanic should be able to order from Jomthai asahi (JT) .
    These guys are the biggest manufacturer of sprockets in Thailand available in every shop pretty much.
    The part numbers are:

    Front JTF519.17

    Rear JTR499.42

    Chain 50/114

    You really need to change the whole lot. Also have you thought about converting to belt drive like the new 900's

    Or try Link Associates in BKK for JT sprockets and chains 0818085775.
    They also do a wide range of cruiser kit mainly for HD but also others.
  14. ray23

    ray23 Ol'Timer

    Thanks Allen I will have the Mechanic call Moday. I really appreciate it.
  15. ray23

    ray23 Ol'Timer

    Alan I shoud shoot you now have me thinking :shock: that's dangerous in my case. :lol: What would be involved in converting to a belt drive. I won't do it now but certianly may do it later if I can.
  16. thaicbr

    thaicbr Ol'Timer

    Hi Ray. I'm not sure whats involved but when i googled the Kawasaki 800 vulcan i found a website in the states where a company had a kit. wasn't cheap though. I'm wondering if you can get the parts from the 900 to fit (900 is belt drive) that way it's all oem parts available here in Thailand.
  17. ray23

    ray23 Ol'Timer

    Thanks Capt.
  18. ray23

    ray23 Ol'Timer

    Got the sprockets from Jomthai Asahi , cost 2600 baht and in route. Already have a O ring chain so I didnlt order that.

    Thanks Alan
  19. ray23

    ray23 Ol'Timer

    Busy Busy on the paint said it would be ready in two days I'm not holding breath

    Chromes finally back from Bangkok this is scary it's starting to look like a bike again. Won't be done in time for the wedding party. That to bad it's my wedding gift

    Chromesin1. :lol:
  20. Tubber

    Tubber Ol'Timer

    Hi Ray
    I would be rather interested to know what kind of paint you used to spray the bits you did yourself. All the stuff I have tried comes off if you sneeze near it.
  21. ray23

    ray23 Ol'Timer

    Tubber sorry for the delay, in all honesty I have no idea but it was nothing special and it what I did in that aspect was very limited. I may experience the same thing you did down line.
  22. ray23

    ray23 Ol'Timer

    Darn the bike is all in one place for the first time in a long time


    Pinstriping didn't get exactly what I wanted I wanted solid gold, this is close enough for government work. Now the serious reassembly starts


  23. ray23

    ray23 Ol'Timer

    Little bit by little bit it's coming together. It's funny both the painter and mechanic took some artistic license in this. But, I'm very happy with the results.

    The mechanic is at a very pain staking stage now, the electrical to include the upgrades I wanted, such as emergency flashers. hard wired communications system and the GPS power unit.

    I would never try this without a lot of confidence in the mechanic I would be working with. This is actually the third one one he has done for me. So far this is looking like the best one I have done.

  24. ray23

    ray23 Ol'Timer

    We will see you when you get back Mal.

    There was lot of work that family friends did to get things ready for that party. The ladies were just in seventh heaven building the flower thing just chatting away with each other. Hot as could be they didn't seem to notice at all.


    Instant stage looks deserted doesn't it. We ended up adding more tables that evening.

  25. monsterman

    monsterman Ol'Timer

    Nice looking work ... enjoy after youy have de bugged and fettled it a bit.
  26. ray23

    ray23 Ol'Timer

    Ya I think in a few weeks. I'll have to take my time for a break in not of the bike of me. Been on that 400 for over two years. There are all a bit different I'll have to get used to the 800.

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